Shop-floor software
in the real world
Manufacturing software lives on the edge, in the PLC hum, under oil and vibration. We ship MES, IoT, predictive maintenance and digital twins that survive a 24/7 duty cycle and earn the operators' trust.
CAPABILITIES
Six factory surfaces under one industrial team
Floor software, IoT, PdM, twins, supply and quality — engineered together, run under change-control that the engineering team signs.
Factory-floor software
MES layer, work-order flow, quality gates, traveller documents, OEE dashboards that operators actually read.
IoT & telemetry
PLC / SCADA bridge, edge gateways, time-series at the shop floor, anomaly detection on vibration, temp and cycle time.
Predictive maintenance
Failure-mode models, remaining-useful-life, spare-parts triggers. Maintenance wakes up before the line stops.
Digital twins
Asset / process / factory twins for throughput modelling, what-if simulation, capacity planning.
Supply & procurement
Vendor onboarding, EDI, blanket POs, supplier scorecards, change-order routing with engineering sign-off.
Quality & compliance
Non-conformance tracking, CAPA workflows, ISO 9001 audit trails, IATF 16949 for automotive, FDA 21 CFR for medical devices.
OEE LEDGER
Before · after from a real deployment
A six-month OEE lift from a recent industrial engagement, broken down by the three standard axes plus the combined number. Mechanism column names the lever; numbers are the plant's, not a pitch.
Defect detection, part counting, label verification — computer vision is usually the highest-ROI AI project in manufacturing. It needs the factory-floor software around it to land.
STACK
Edge · time-series · MES · vision
Default toolkit across the four industrial lanes. Substitutions driven by the incumbent PLC vendor and the ERP the finance team won't replace.
Edge · PLC
- Ignition · Kepware · OPC-UA
- Siemens · Rockwell · Mitsubishi
- Node-RED · Edge gateways
- Sparkplug B · MQTT
Time-series
- InfluxDB · TimescaleDB
- Historian replacement
- Downsampling + retention rules
- Grafana · Kepware Enterprise
MES · ERP
- Tulip · MasterControl · Plex
- SAP · Oracle · Epicor
- QAD · IQMS
- Custom MES on Postgres
Vision · AI
- OpenCV · ONNX runtime
- NVIDIA Jetson · Intel OpenVINO
- Defect classifiers
- Predictive maintenance models
Adjacent disciplines
Where factory software connects
Computer Vision
Defect detection, OCR, part counting on the line with GPU-at-the-edge inference.
PdMMachine Learning
Remaining-useful-life, failure-mode classifiers and anomaly detection on sensor streams.
SupplyLogistics & Supply Chain
Inbound parts, inter-plant routing and outbound fulfilment around the shop floor.
OT securityCyber Security & Risk Ops
OT / IT segmentation, PLC firmware policy, air-gapped network controls and incident workflows.
Build factory software that earns the operators' trust
Share the plant layout, the PLC estate, the MES incumbent and the three bottlenecks your ops team already knows. We come back with an integration sketch, OEE target and 90-day pilot plan inside ten working days.